Tube Hole Layout

Geometry

DRILL (299) - 0.635" DIA. HOLES
IN BAFFLES FOR 0.625" O.D. TUBES

Harley Davidson Fatboy Rim Pocket Geometry Design and Machining

Rim Features Before Geometry Design

Machined Geometry

Motorola Droid X Photo

Image Manipulation Using Gimp

http://www.gimp.org

The following series of images display a pocket machining process. The rims that are to be machined have come from various Harley Davidson motorcycles. They are purchased from a local company here in Corpus Christi and then delivered to us for pocket design and machining.

I.B. Bearing End Cover for 10 AHV & 14 AFV Pumps

O.D. Turning - .0313 Rad. 80 Deg.

Boring - .0313 Rad. 80 Deg.

Backside Facing Contour - 0.313 Rad. 80 Deg.

Matsuura RA-IIIF Used to Finish Slots and Drilling Holes

Signature Plate - Gemini 550 Drilling Rig

Signature plate machined for Orion's Gemini 550 Series Walking Rig, (0.5" x 6." x 78.5").
Geometry (far left) designed by Orion, re-drawn using in-house CAD system at H&S Fabricators.

V-Carve operation (tool path) created in CAD/CAM system. A 90 Deg. 0.2500 Drill Mill was used to machine pattern.

>Machine: Matsuura RA-IIIF
>SFM: 523
>Feed per Tooth: 0.005
>RPM: 8000.
>IPM: 80.